Souz-Lityo

Souz-Lityo

Souz-Lityo

(Union-Cast)

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MATERIALS: Furnace charge

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PRODUCTS ARC "EVTECTIKA"

PRODUCTS ARC "EVTECTIKA"

PRODUCTS ARC "EVTECTIKA"

Supplier: Ukrfavorit LTD, Donetsk, Ukraine

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1. Materials and additives for aluminum alloys

¹

Name

Range of application

1

The tableted complex product
TU RB 100354447.054-2004

The tableted complex product is used for deep refining and degassing treatment of melts on the basis of aluminum. Provides flowing and fillability, creating a protective atmosphere furnace replacement, reducing losses of metal from slag, the removal of nonmetallic inclusions and gases through the course of adsorption-flotation processes and chemical binding of the dissolved hydrogen. Consumption of products - 0,05 ... 0,08% by mass of liquid melt.

2

Degassing tablet for hypoeutectic and eutectic silumin, technical aluminum
TU RB 14744129.004-98

Multifunctional tableted product for the volume deep of refining melts on the basis of aluminum (removal of nonmetallic inclusions and gases) through the course of adsorption-flotation processes and chemical binding of the dissolved hydrogen. Provides flowing and fillability, the creation of a protective regenerative furnace atmosphere, reducing the loss of metal from slag. Consumption of products: 0.05 ... 0.08% by mass of liquid melt.

3

Degassing tablet for modifying effect of hypoeutectic and eutectic silumin
TU RB 14744129.004-98

Multifunctional tableted complex product for volume processing, with a view to refining the metal from the gas, and nonmetallic inclusions, to modify the eutectic silicon. Used for processing of hypoeutectic and eutectic silumin. Consumption of products: 0.1 ... 0.2% by mass of liquid melt

4

The tableted complex product with the modifying effect for hypoeutectic and eutectic silumin
TU RB 100354447.054-2004

The product is intended for complex deep refining, degassing, modifying treatment of melts based on the aluminum. Provides the physical-mechanical and technological properties, creating a protective atmosphere furnace replacement, reducing losses of metal from slag, the removal of nonmetallic inclusions and gases through the course of adsorption-flotation processes and chemical binding of dissolved hydrogen, modify grain aluminum, alpha-solid solution of silicon in aluminum, the eutectic silicon. Flow rate - up to 0.5% by mass of liquid melt.

5

Degassing tablet with the modifying effect, the complex of hypoeutectic and eutectic silumin
TU RB 14744129.004-98

Universal tableted product for modifying grain aluminum, alpha-solid solution of silicon in aluminum, the eutectic silicon, the volume of refining de hypoeutectic, eutectic silumin, aluminum technology. Provides flowing and fillability, the establishment of pro-term replacement furnace atmosphere, reducing the loss of metal from slag. Consumption of products: 0.1 ... 0.5% by mass of liquid melt. Method of entry - with the help of "bell".

6

Degassing tablet specifically for the removal of magnesium and SCHZM TC
RB 14744129.004-98

SCHZM aluminum alloy, the reduction of porosity, gas, non-metallic inclusions in the melt. Consumption of products: 3 kg of the product to remove 1 kg of magnesium from the melt. Used in conjunction with the "Flux- cover-refining, which is special for the removal of magnesium and aluminum alloy SCHZM "TU 100196035.005-2000

7

The tableted complex product with modifying effect for hypereutectic silumin
TU RB 100354447.054-2004

The product is intended for refining-modifying treatment melts hypereutectic silumin. Provides flowing and fillability, the modification of the primary silicon(Si-phase). Consumption of products: 0.3 ... 0.5% by mass of liquid melt.

8

Degassing tablet with modifying effect for hypereutectic silumin
TU RB 14744129.004-98

Tableted product for modifying the primary silicon (Si-phase) in hypereutectic silumin, refining melt. Provides flowing and fillability, creating a protective atmosphere furnace replacement, reducing losses of metal from slag. Provides formation of dry powdered slag, which does not contain aluminum. Consumption of products: 0.3 ... 0.5% by mass of liquid melt. Method of entry - with the help of "bell".

9

Degassing tablet with modifying effect on the aluminum-tin alloy (bearing alloys)
TU RB 14744129.004-98

Universal tableted product provides a deep grinding and refining the structure of alloys of Al-Sn. Consumption of products: 0.05% by mass of liquid melt.

10

Degassing tablet for deforming and casting of aluminum alloys on the basis of
TU RB 14744129.004-98

Special tableted product, providing a deep extensive refining and grinding structures deformed and cast alloys based on aluminum. It increases the plastic properties of metal. Consumption of products: 0.05% by mass of liquid melt.

2. Fluxes

¹

Name

Range of application

11

Flux complex composition
TU RB 100354447.055-2004

The flux complex composition is intended for refining aluminum melts of non-metallic inclusions and gas, formation of dry, well-download, powdered slag, reduce overgrowing of the wall melting and distribution units, the establishment of a protective surface of the melt layer that prevents interaction with the molten metal furnace atmosphere. Flow rate: 0.08 ... 0.5% by weight of the liquid melt (depending on the pollution charge). Recommended for metallurgical remelting shaving waste alloys based on aluminum. Consumption of products in the remelting metal shaving wastes is 3.0 ... 7.0% of the mass furnace charge.

12

Cover-refining flux
TU RB 100196035.005-2000

Multifunctional products for refining the melt on the basis of aluminum, protecting metal from oxidation, minimizing the loss of aluminum from the slag, smelting and remelting shaving superfine charge. Provides formation of dry powdered slag, does not contain aluminum. Consumption of products: 0.1 ... 0.3% by weight of the liquid melt (depending on the pollution charge), Consumption of flux during the remelting shaving and highly superfine wastes: 3,0 ... 7,0% of the mass furnace charge

13

Flux complex composition with the modifying effect of
TU RB 100354447.055-2004

Flux complex composition is intended for refining hypoeutectic and eutectic silumin of nonmetallic inclusions and gases, crushing breakdowns of the alloy, solid formations, well collected, powdered slag, creating on the surface of the melt the protective layer that prevents interaction with the molten metal furnace atmosphere. Replaces universal liquid fluxes. Time preserving the effect modification of up to 2 hours. Consumption of products: 0.2 ... 1.5% of the mass of the melt.

14

Cover-modifying flux with modifying effect
TU RB 100196035.005-2000

Universal powdered drug refining-modifying actions to before eutectic and eutectic silumin, technical aluminum. Modifies the eutectic silicon, the grain ?-Solid solution of silicon in aluminum. Clears the melt of gases and nonmetallic inclusions, promotes the formation of protective cover-layer on the surface of the melt, avoiding contact with the metal furnace atmosphere, contribute to dry, well-download, powdered slag, minimizes the loss of aluminum from the slag. Consumption of products: 0.5 ... 1.0% of the mass of the melt.

15

Cover-refining flux, special for the removal of magnesium and aluminum alloy SCHZM
TU RB 100196035.005-2000

Special powder product for the removal of magnesium and SCHZM, adsorbtion reaction products and the removal of magnesium SCHZM. As a rule, used in conjunction with "degassing tablets are specially used for the removal of magnesium and SCHZM" TU 14744129.004-98. Consumption of products: 5-10 kg per 1 kg of magnesium removed.

16

Cover-refining flux, special for the removal of crust
TU RB 100196035.005-2000

Universal powdered product to remove outgrowth slag crust and origin of wall ovens, minimize the loss of aluminum from the slag. Consumption of products: 1 kg per 1 m2 lining furnaces, 0,3 - 0,5% of the mass of the melt.

17

Cover-refining flux selfmelting
TU RB 100196035.005-2000

Special powder preparation, forming ionic melt on the surface of the melting metal. Provides a high level of metal refining, formation cover-protective liquid layer on the surface of the melt, minimizing the loss of aluminum from the slag. Consumption of products: 0,1-0,5% of the mass of the melt. Recommended for metallurgical waste slag remelting of alloys based on aluminum. Consumption of products in the metallurgical slag remelting of waste is 3.0 ... 7.0% of the mass furnace charge.

18

Cover-refining flux for hypereutectic silumin processing
TU RB 100196035.005-2000

Special powder for refining the product, protecting the surface of the melt from oxidation, minimizing the loss of aluminum from the slag in the smelting and processing hypereutectic silumin. Consumption of products: 0.1 ... 0.3% by mass of liquid metal.

19

Universal flux for deformable alloys
TU VU 100196035.011-2007

Powder preparation for the establishment of a protective layer on the surface of the melt to prevent dissolved gases H2, O2 in liquid deformable alloys, as well as treatment of non-metallic metallic inclusions and trace contaminant. Reduces overgrown with lining melting, holding furnace and mixers.

3. Coatings, paints and linings

¹

Name

Range of application

20

Separating paint coating for casting tool
TU RB 100196035.007-2001

Cover is used to prevent the interaction of material melting-casting tools and metal forms with the melt on the basis of aluminum, reducing the saturation of the molten iron, extend the life of the melting-casting tool, and the deletion of the melt adheres to the melting-casting tools. Method of application - dipping.

21

Cover separation (paint for chill)
TU RB 100196035.007-2001

External chill paint an average thermal conductivity for forming surfaces of cast aluminum alloys. It is a concentrate. Method of application - sputtering system with paint sprayer.

22

Cover separation (paint for heads of casting)
TU RB 100196035.007-2001

External chill heat-insulating paint for decoration of profitable part of the gating system for aluminum alloys.It is a concentrate. Method of application - sputtering system with paint sprayer.

23

Cover separation (lubricant for mold die casting machines Water ST-1 ST-2 ST-3 ST-4)
TU RB 100196035.007-2001

Cover-lubrication of working surfaces of molds die casting machines for aluminum alloys. Provides gentle removal and quality of products. It is a concentrate. Method of application - sputtering system, with paint sprayer.

24

Coverage separation lubricant for mold die casting machines under the pressure on fat basis
TU RB 100196035.007-2001

Cover-lubrication of working surfaces of molds die casting machines for aluminum alloys. Provides gentle removal and quality of products. Method of application - swab and brush.

25

Coverage separation lubricant for pump element of machines LPD
TU RB 100196035.007-2001

Cover-lubrication of leading, pump elements and other moving surfaces of machinery LPD. Provides a smooth course, prevents the surface abrasion. Method of application - swab and brush.

26

Paint for the melting-casting tool
TU RB 100354447.057-2004

Paint for the melting-casting tool is used to prevent the interaction of material melting-casting tools and metal forms with the melt on the basis of aluminum, reducing the saturation of the melt iron, extend the life of the melting-casting tool, and the deletion of the melt adheres to the melting-casting tools. Method of application - dipping.

27

Heat-resistant coating for iron and steel crucibles
TU RB 100196035.006-2001

Cover is used to prevent interaction with the crucible material melt aluminum that provides a reduction in saturated iron melt and increase the period of work of crucible. Supplied in kit form. Components of divorcing are technical water. Lining thickness of 2-3 mm.

28

Lining for the iron and steel crucibles
TU RB 100354447.056-2004

Lining is used to prevent interaction with the crucible material melt aluminum, which reduces the saturation of melt iron and durability of the crucible. Supplied in kit form. Components of divorcing are technical water, then lining weight applied on the inner walls of crucible up to 5 mm thickness.

4. Materials and additives for zinc alloys

¹

Name

Range of application

1

Degasing refining tablet for zinc alloys
TU RB 14744129.004-98

Tablet additive for bulk refining of zinc alloys preventing oxidation of molten metal surface, drying the slags and reducing losses of metal. Consumption: 0,05% of the molten metal mass.

2

Integumentary refinig flux for zinc alloys
TU RB 100196035.005-2000

Multifunctional powder material for refining of zing alloys, their protection from oxidation, metal losses, producing dry well-collected slag on the surface of molten chips and fine-grained furnace charge. Consumption 0,1 …0,3% of molten metal mass; while melting metal 2,0…5,0% of the whole mass.

5. Materials and additives for copper alloys

¹

Name

Range of application

1

Integumentary refinig flux for brass and aluminum bronzes
ÒÓ ÐÁ 100196035.005-2000

Powder-looking additive meant for refining processing of molten metal, producing a protective layer on its surface that prevents cooperation of molten metal and furnace atmosphere, producing dry slag, removing non-metal admixtures and gases, chemical binding of solved hydrogen. The material increases and output of qualitative production. Material consumption is 0,3-0,5% of the mass of molten metal (depending on furnace charge pollution) and 2,0…5,0% while melting of metal.

2

Integumentary refinig flux for tin bronzes
ÒÓ ÐÁ 100196035.005-2000

Powder-looking additive meant for refining processing of molten metal, producing a protective layer on its surface that prevents cooperation of molten metal and furnace atmosphere, producing dry slag, removing non-metal admixtures and gases, chemical binding of solved hydrogen. The material increases and output of qualitative production. Material consumption is 0,3-0,5% of the mass of molten metal (depending on furnace charge pollution) and 2,0…5,0% while melting of metal.

3

Universal fluxes for electroslag copper alloys melting
ÒÓ ÂÓ 100196035.011-2007

Granulated material for electroslag melting with a complete conductivity in a molten condition protecting metal from harmless influence of oxygen, nitrogen, hydrogen and providing efficient process of melting and casting.

4

Die-casting coating for copper alloys melting
ÒÓ ÂY 100196035.010-2007

Die-casting coating of a low conductivity for covering form-generating surfaces of dies while melting copper alloys. The material is a concentrate and is coated using dispersion system, e.g. airbrush.

6. Materials and additives for cast iron melting

¹

Name

Range of application

1

Separating compound ÊÝ-10-01
ÒÓ ÂÓ 100196035.012-2008

The compound is applied as a separating lubricant for press-forms in rubber industry, namely for the production of caoutchouc and plastic. In foundry industry it is applied as separating composition for core production based on furan resins in hot accessories. The material is a concentrate and is coated using dispersion system, e.g. airbrush.

2

Separating emulsion for cold processes
ÒÓ ÂY 100196035.013-2009

Used as a separating compound while producing shell molds in cold processes. The material is coated using dispersion system, e.g. airbrush.

3

Die-casting coating for cast iron melting
ÒÓ ÂY 100196035.010-2007

Die-casting coating of a low conductivity meant for covering shape-generating surfaces of dies in cast iron melting. The material is a concentrate and is coated using dispersion system, e.g. airbrush.

4

Separating coating: lubricant for core boxes during core production in hot accessories.

Used to process core box surfaces while producing cores in hot accessories. The material is a concentrate solved with water according to 1:5-10 ratio (material \ water). The material is coated using dispersion system, e.g. airbrush.

5

Graphitizer for chill removal in cast iron
ÒÓ BY 100196035.008-2006

Graphitizer additive meant for adding additional crystallizing centres into molten metal, what provides structure ingredients grinding and metal crystallization according to a stable diagram discharging graphite. Also removes edged chill of castings.

7. Materials and additives for nickel and magnesium alloys

¹

Name

Range of application

1

Universal flux for nickel alloys
ÒÓ ÂÓ 100196035.011-2007

Composite material meant for preventing interaction of nickel alloys with gases during the process of melting and for providing efficient melting of chip scrap of nickel alloys.

2

Universal flux for magnesium alloys
ÒÓ ÂÓ 100196035.011-2007

Composite material for melting of magnesium and magnesium alloys. Meant for producing a protective layer excluding any contacts of air oxygen with molten magnesium or magnesium alloys. The material provides an efficient melting and refining processes.

8. Materials and additives for steel casting

¹

Name

Range of application

1

Universal fluxes for electroslag steel melting ÀÍ-295, ÀÍÔ 6-1, ÀÍ-29

Fractional cut-granulated additives meant for an efficient application in electroslag steel melting using ionic conductivity in a molten condition what provides deep metal refining from gases, non-metal, useless admixtures and a high quality of ingots.

9. Exothermal heads of casting

¹

Name

Range of application

1

Exothermal heads of casting
ÒÓ ÂÓ 100196035.015-2009

Meant for liquid metal heating, increasing its setting time in a head of casting. The metal is heated up to 1700 grades Celsius, feeds the molding, is covered with slag and does not harden until the complete hardening of the moulding.


Date of publishment: 15.07. 2009
Last refreshment date: 15.07. 2009


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